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Old 14 Jun 2011, 12:46 am
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Default need help with my head on my 1980 honda xr80?

k so went to check the spark plug on my 1980 honda xr 80 cuz i bought it a week ago and just checking to see what the plug was like and the spark plug was heli-coiled in. so i went to put the plug back in and it wouldn't go back in. what should i do? should i buy a new heli-coil and run it like that or should i buy a new head or would i take the head off and re thread the spark plug hole and put a slightly bigger spark plug in???????????
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Old 14 Jun 2011, 01:01 am
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Hi Kyle! Yank the cylinder head off and take it to a shop that's equipped to install a full size















spark plug repair "insert". These are usually made of steel or aluminum alloy, have a larger outside diameter than a Helicoil and are designed as a permanent fix. The best ones are locked into place with a special pin to keep it from ever coming back out.































If that's not possible, one can usually peel out the damaged helicoil if your careful, re-tap the hole with the proper helicoil tap and install a new one if the hole isn't too mangled.































Remember that a properly installed Helicoil doesn't hang out beyond the top or bottom of the hole it's















screwed into. Note the sharp points at the ends of the coil..this is how it locks itself into place.































Heh! Whatever you do..Don't try to run a spark plug tap through the old coil because it's made of pretty much the same stuff as the tap is and the result will be a snapped off tap, a mangled up cylinder head and much shedding of tears.
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